|
Dedicated
Production Team
Our production team consists of about
350 full-time employees, including
dedicated personnel for component and material procurement, component
installation, operation of various machines for production automation,
product assembly, inspection and testing of function and workmanship,
and packaging of finished products. There are also quality auditing and
assurance staff at each predetermined stage. We attach great importance
to the training and continuing education of our team members, including
managerial personnel and production line workers, in order to keep
ourselves abreast of the most up-to-date management skills and the most
advanced production techniques.
State-of-the-Art Equipment
We have advanced production equipment
for component installation (including surface mount equipment, through-hole
equipment and
COB bonding machines), product assembly and testing, and final packaging. These
include both manually operated machines and fully automated equipment.
Depending on the nature and volume of production, we use either operator
assisted component location cut and clinch machines, or high volume DIP
and axial insertion machines, or fine pitch pick-n-place equipment. Some
of the equipment are imported from the United States and Japan. If we
don't have proper equipment for a specific production, we are willing to
invest in what is necessary to keep us competitive. We routinely develop
custom manufacturing and testing tooling for specific projects, to
guarantee the quality of production and to reduce cost.
Surface Mount Equipment
We are continuing upgrading our equipment to keep up with the demands of
increasingly complicated circuit boards.
We use advanced pick-n-place surface mount equipment, capable of placing
all types of surface mount components including fine-pitch and high lead
count components. We also use
automatic solder paste equipment and infrared reflow soldering ovens
that will ensure consistent manufacturing results.
Through-Hole Equipment
Our through-hole equipment can handle axial lead insertion, DIP IC
Insertion and operator assisted through-hole insertion. This enables us
to make products with odd components or special requirements, and
manufacture through-hole products quickly, accurately and
cost-effectively.
Test
Equipment
To ensure delivering products free of defects, we have invested in
advanced test equipment, including in-circuit test equipment
and other test and calibration devices.
Advanced Technologies
We have been re-inventing ourselves
continuously through the years, keep up with the most advanced
technologies and methods in electronics design, development,
manufacturing, assembly, packaging, etc. In addition to employer-aided
education programs for our engineers and managerial staff, our
production workers participate in on-site and/or off-site training
regularly. Some core personnel are sent to necessary training classes,
fully paid each year.
Strict Quality Assurance System:
ISO9001 and Further
Our quality assurance system conforms to
ISO9001, and we always go steps further. The strict quality auditing and
inspection starts from product design, through every stage in material
management and production, all the way to packing and delivery.
Through the whole manufacturing process,
quality auditing and inspection are performed at each predetermined
checkpoints, to weed out any potential defects as early as possible. Our
quality assurance and responsibility systems keeps detailed records of the
inspection results at each strategic stage and tracks down possible
quality issues to individual operators. In-process inspections and final
inspection are conducted for every piece of product that comes out of our
production line.
Full Testing Services
We perform minimal power testing, full
functional testing and other testing required by the clients, including
accelerated environmental testing, vibration/shock testing, etc. Tested assemblies are inspected for component
values at predetermined inspection points and inspected 100% for workmanship,
while untested assemblies are inspected 100% for components and
workmanship. We recommend that the products be tested completely, so that
they are free of defects and ready for integration into their end product
or ready for sale to customers.
Beyond Industry
Standard Warranty
We offer the most generous warranty in
the industry for all products that we manufacture. Warranty terms and
conditions vary with the nature of products and with the client's specific
requests, but we always offer beyond the industry standard and guarantee
100% satisfaction from both small and big clients.
Serving
Low, Medium and High Volume Production
We have proper equipment and facilities
to handle low, medium and high volume production. As examples, we
manufactured specialized display parts with USB interface and flash memory
for a medical application, with an annual volume of only 5000 pieces; we
designed and manufactured an ultrasonic humidifier for the consumer
market, with an annual volume of 800,000 pieces. Though we have full
capacity of producing large volume products, we keep our flexibility of
making small volume products for any market segments.
Accommodating
Any Scheduling Systems
We can work with simple ordering and
delivery systems as well as semi-automated or full-automated production
scheduling systems. We are willing to accommodate whatever you use in your
system.
Timely Delivery
We know how important it is to delivery
your products on time, since your customers are also waiting! We guarantee
timely delivery for all our products. Some clients are willing to use
their own forwarder and shipper for delivery; we respect their decision.
Many find it convenient to let our shipping department to handle shipping
and export for them. In either case, we can help you with all shipping,
export and import formalities where applicable, making it an efficient and
inexpensive process. We do consider this part of the manufacturing
process, and treat it as seriously as we treat other manufacturing
processes.
|
